lamps throw out a lot more light than the Series Land Rover's original
tungsten filament headlamps and are an important upgrade for
any Series Land ROver that ventures out after dark.
Converting to same wattage Halogen lamps
Converting to Halogen headlamps with the same high and low beam
power ratting (Watts) is very easy. It is simply a matter of removing
your old tungsten filament headlamps, installing new halogen headlamps,
and plugging the headlamp connectors back in. You will get a very
noticeable increase of light to drive by. Since you are not changing
the power that your stock wiring harness carries you do not need
to modify it. However to get the best light out of your new headlamps
it would be a good time to check
over your headlamp wiring connections.
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Converting to higher wattage halogen headlamps
High power halogen lamps exceed the power handling capabilities
of a stock LR wire harness and can cause damage to the harness and
switches. You should rewire part of your headlamp harness and add
a relay if you are planning to install high power halogen headlamps.
High power halogen headlamps are normally labeled as high power
on the box (if in doubt ask your sales person). The high power
lamps usually have a low beam similar in power to the standard
power halogen and tungsten filament lamps. The high power is usually
reserved for the high beams. To safely use this kind of headlamp
you need to put a relay in the high beam circuit to handle the
additional power draw. You could leave the low beam circuit alone
in this application or add a second relay to maximize power to
the low beams while minimizing stress to the factory harness and
There are some special high power lamps that are available that
have high output on both high and low beams. This would require
a relay on both the high beam circuit and the low beam circuit.
If you get this kind of lamp be sure to get one that has a very
sharp low bean cutoff so as not to blind oncoming traffic.
IPF and Hella makes headlamps with sharp cutoff lenses.
You will need to go out and purchase a relay if one did not come
with the headlamps. Lucas makes a relay that is a rectangular
metal can that works very well for this application and looks
like it could have been factory stock. If you fell like a
trip to your local wrecking yard, late 80's, early 90's Cadillacs
have a group of three Bosch relays on the left inner wing that
have triple water seals and potted leads. They are about
as close to water proof as you are likely to find. Otherwise
you can just get whatever your auto parts store offers. There is
often a diagram of the relay's electrical connections etched on
the side to tell you how to wire the relay.
Three water resistant Bosch relays from an early 1990's Cadillac
(In my Land Rover these are low bearm, high beam and horns.
Later I added a fourth for an electric fan)
Mount the relay(s) on the wing or radiator bulkhead somewhere
near the horn in the front right corner. The Bosch relays
from a Cadillac have a mounting bracket that you should get along
with the relays.
Find a place to get electricity. You may get it off the hot battery
connector if your battery is mounted in the engine compartment or
you can pull it from a main line. If you want to pull it off a main
wire look for a solid brown wire. Solid brown designates always
hot unfused main lead (disconnect the battery first). You will find
a connection on the fuse block. You will want to connect a line
fuse between where you pick up the electricity and the relay. Any
wire between the main line and the fuse should be solid brown. Depending
upon what kind of wire measuring system you are using the wire should
be #12 AWG, or 44 strand.
The stock wire harness has a blue with white stripe wire going
from the foot switch to a 4 way connector in the upper right corner
of the Land Rover just above the horn. There are three blue with
a white stripe wires attached to the four way connector. This
is your stock high beam system. You will use the wire coming from
the foot switch to activate the relay and provide power to the
other two wires (which are already 44 strand wires). If you are
adding a low beam relay, the wire you want is blue/red.
Looking at your relay there should be four connectors. They may
have labels like S1, S2, R1, R2 or there may be a picture etched
with corresponding connector designations. The connectors labeled
S1 & S2 or shown on the diagram as a coil are the low power
connections to the internal solenoid that activates the high power
relay contacts. One of these connectors will take a black wire going
to frame ground. The other gets connected to the blue white wire
coming from the dimmer foot switch. It doesn't matter which of the
S or solenoid terminal is which.
Now, the brown wire to line fuse to blue wire goes to one of the
R or relay contact terminals. Once again it doesn't matter which.
Finally run a 44 strand (#12 AWG) blue with white stripe wire from
the other R or relay terminal to the four way connector that has
the two blue with white stripe wires going to the headlamps.
And that is all there is to it. If I ever go to high power high
beam headlamps that is how I would wire the connections.
The fuse size depends upon the power your high beam draws so there
is no firm number that I can provide. Since you have two high beam
lamps divide two times the wattage of the high beam by 12 then add
25% as a fudge factor. Choose a fuse that is the closest higher
One other thing. High power headlamps run a lot hotter than stock
power headlamps. Be sure to turn them off when fording streams.
Splashing cold water onto hot headlamps is likely to cause the headlamp
lens to crack.
Back to the contents
Dim headlamps are often caused by oxidized or loose harness wiring.
Connections will oxidize over time creating increased resistance.
This will make your headlamps dimmer. So when you replace your
headlamps it is a good idea to clean your wire connections and
make sure that the headlamp harness is in good condition. And
don't forget that halogen headlamps will not be as bright over
time, so if your headlamps are several years old they just might
The connectors that plug into the back of your headlamps are each
part of a small three wire sub harness. If this sub harness has
degraded new ones are readily available.
The black wire will go to a ground connection on the underside
of your radiator bulkhead. Make sure that all the connections are
clean, including the connection between the ground connector and
the metal of the bulkhead. A bad or high resistance ground connection
is the most common cause of very dim headlamps. New Lucas ground
connectors are readily available.
The blue/white and blue/red wires each go to three way connectors
near the horn. Check to make sure that the bullet connectors and
the inside metal of the three way connectors are clean. New connectors
are also readily available.
Check the rubber gaskets where the wires pass through the radiator
bulkhead and the headlamp bucket. Replace with new ones if the originals
have deteriorated or are missing. These gaskets protect the insulation
from abrasion and prevents shorts in your headlamp wiring.
Check the connections to your hi-lo dimmer foot switch. It is probably
a good idea to remove the foot switch, clean up the area and the
connections. Once again check the rubber gasket where the wires
go out through the kick panel.
Open your instrument panel and check the connections to your headlamp
switch. The wire going to the foot switch is the blue one. Once
again you want a clean firm connection.
This should provide you with bright headlamps. Don't forget to
clean the head lamp lenses whenever you clean the windscreen. Dirt
over the lenses can block out a lot of light and cause the headlamps
to run warmer.
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